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Solvent Recovery Technologies


Table 1: Solvent Recovery Technologies
Technology Principle/Driving Force Specs and Important Conditions Advantages Disadvantages
Precipitation Charge solubility Antisolvent, supersaturation, temperature, pH change Low cost, selective removal possible, high yeild, can remove dissolved solids Impurities, co-precipitates
Sedimentation or decantation Density gradient, Settling velocity Size, density, tank depth, residence time Effective at removing dense particles, cheap to implement Requires large space, must be designed based on maximum volume, cannot remove dissolved solids
Centrifugation Settling velocity Centrifugal force, Size, density, angular speed, the ratio of centrifugal to gravitational force, and settling distance Effective at removing low-density and colloidal particles in a shorter time frame than sedimentation Energy-intensive, cannot remove dissolved solids, generates high heat, poses a safety hazard when processing volatile solvents
Distillation Relative volatility Relative volatility >1.05, Heat of vaporization and energy requirements Designed for a large variety of flow rates, it can separate a homogeneous fluid mixture Energy-intensive, difficult to separate azeotropes unless a modification is made
Membranes Particle/molecular size/permeability Sorption/Diffusion Pressure Pore size, Mol. wt. cut-off, average flux, Pressure gradient, type of membranes – M.F., U.F., N.F., and R.O. Lower energy requirement than distillation, highly selective with products, break azeotropes Fouling, cannot operate at high temperature, may not be compatible with all solvents
Pervaporation Sorption/Diffusion Partial pressure, heat of vaporization, chemical potential gradient, pressure gradient, average flux, membrane selectivity Can break azeotropes, separate close-boiling point mixture, lower energy requirement than distillation Low-permeate flow rate, reduced membrane stability
Liquid–liquid extraction Selective partitioning of solutes Partition coefficient, the solubility of solutes, low solubility of the added solvent in water Extracts dissolved solids from solvents, high selectivity, separates azeotrope mixture, does not require high temperature Solvent-intensive, limited by solubility
Aqueous Two-Phase Extraction Partitioning of solute, bioselectivity Solubility, the composition of two phases, molecular weight Highly practical with separating bioproducts Macromolecule partition differently than smaller molecules